The Urethane Blog

Everchem Updates

VOLUME XXI

September 14, 2023

Everchem’s Closers Only Club

Everchem’s exclusive Closers Only Club is reserved for only the highest caliber brass-baller salesmen in the chemical industry. Watch the hype video and be introduced to the top of the league: read more

Manufacturer plans to renovate Garland facility, create over 100 jobs

A foam manufacturing company is expanding its footprint to Garland.

In This Article

By Ryan Salchert  –  Staff Writer, Dallas Business Journal May 23, 2021, 8:15am EDT

Future Foam Inc. has plans to renovate and occupy a 341,840-square-foot warehouse in Garland, which has been vacant since 2015.

The Iowa-based manufacturer, which specializes in polyurethane foam products, plans to spend nearly $3 million to renovate the existing warehouse at 3000 W. Kingsley Road. It has been vacant since APEX Tool Group consolidated its operations from Garland to South Carolina, resulting in the loss of 261 jobs.

Future Foam expects to create 104 full time jobs over the next few years. The company also intends to reactivate rail service to the facility. https://www.google.com/maps/embed?pb=!1m18!1m12!1m3!1d1276.4432975226807!2d-96.67642942035278!3d32.877770737221695!2m3!1f0!2f0!3f0!3m2!1i1024!2i768!4f13.1!3m3!1m2!1s0x864ea0c7c22d0f4b%3A0x53abbe17f1ccf2c7!2s3000%20W%20Kingsley%20Rd%2C%20Garland%2C%20TX%2075041!5e1!3m2!1sen!2sus!4v1621700319902!5m2!1sen!2sus

“Future Foam is excited to announce the expansion of manufacturing operations into Garland, which is advantageous for its strategic location and manufacturing resources. We are happy to work together with the city of Garland in a mutually beneficial partnership,” said Patrick Medinger, Future Foam CFO, in a prepared statement. “Future Foam is a family-owned company that has been in operation since 1958. We focus on bringing the highest quality products through innovative, customer driven solutions.”

The company already operates two other facilities in Northwest Dallas, along with some 30 other facilities in 18 states and international facilities in Germany and China.

Dallas-based FB Flurry, a privately owned fulfillment and technology company, will soon be joining Future Foam in Garland. Last week the company announced it would be taking 472,200 square feet at 3737 W. Miller Road, the largest lease signed in the Garland/Northeast Dallas submarket since the start of the year.

https://www.bizjournals.com/dallas/news/2021/05/23/future-foam.html

June 9, 2021

PFA Meeting Overview

Polyurethane Foam Association Returns To In-Person Meetings
With Event In St. Petersburg


Conference Covered Issues Including Pandemic Recovery, Raw Material Supplies, And
Regulatory Challenges


ST. PETERSBURG, FL (June 7, 2021)—The Polyurethane Foam Association (PFA) recently
resumed hosting a live meeting for its members in St. Petersburg, FL, celebrating its 40 th
Anniversary and a strong rebound in orders for foam products.


PFA’s two-day meeting in late May was a “hybrid,” featuring live attendance at the Vinoy
Renaissance Hotel and digital streaming of its sessions to members who could not attend in
person. Overall attendance was near pre-pandemic levels.


Attendees included foam manufacturers, chemical suppliers, equipment makers, and other
companies supporting the industry. Discussions covered pandemic recovery, regulatory
proposals, end-user markets, and technical innovations. Particular attention was focused on
trends in the automotive markets and in challenges related to raw material supplies.
PFA also took the occasion to mark its 40 th Anniversary, a celebration postponed from last year
because of COVID-19. PFA created a video history of the association, which can be viewed at
www.pfa.org/40th-anniversary.


“Our members were very happy to be back to an in-person meeting, with the ability to network
and renew old friendships,” noted Chip Holton of NCFI Polyurethanes, PFA’s President. “I think
everyone senses the excitement of getting back to business practices that we sometimes took for
granted.”


A series of technical papers were pre-recorded and included in the meeting, with an afternoon
session dedicated to their discussion. “It was very encouraging to see the quality of this Spring’s
technical offering,” noted Bill Gollnitz of Plastomer, who moderated the Technical Session
remotely. Topics included novel silicone surfactants, Dow Chemical’s RENUVA™ foam

recycling technology, polyether polyol additives, and solid additives to increase the efficiency of
flame retardant systems.


Vasilios Dounis of Repi was recognized with the Herman Stone Technical Excellence Award, as
voted on by meeting attendees. His presentation was entitled “Non-FR Synergistic Additive can
Reduce FR Loading and Improve FPF Physical Performance.” Finishing a very close second in
voting was Melissa Kern of Momentive, who presented “Novel Silicone Surfactant With
Improved Foam Properties For Conventional Foam.”


“During the pandemic, PFA worked hard to make sure its members were provided with
information and tools needed to support their businesses, but it is refreshing to be able to get
together once again with our friends and colleagues,” said Russ Batson, PFA Executive Director.
“As we emerge from this unprecedented separation, we already see PFA members working
closely together again in strong support of the flexible polyurethane foam industry.”
Batson also recognized a new PFA member in attendance, Charter Next Generation of Milton,
WI, a manufacturer of high performance films. Two other first-time attendees, Concentrol and
Hexion, made technical presentations.


The Polyurethane Foam Association is a trade association founded in 1980 to help educate foam
users, allied industries and other stakeholders. PFA provides facts on environmental, health and
safety issues and technical information on the performance of FPF in consumer and industrial
products. FPF is used as a key comfort component in most upholstered furniture and mattress
products, along with automotive seating, carpet cushion, packaging, and numerous other
applications.


To learn more, visit www.pfa.org.

June 9, 2021

PFA Meeting Overview

Polyurethane Foam Association Returns To In-Person Meetings
With Event In St. Petersburg


Conference Covered Issues Including Pandemic Recovery, Raw Material Supplies, And
Regulatory Challenges


ST. PETERSBURG, FL (June 7, 2021)—The Polyurethane Foam Association (PFA) recently
resumed hosting a live meeting for its members in St. Petersburg, FL, celebrating its 40 th
Anniversary and a strong rebound in orders for foam products.


PFA’s two-day meeting in late May was a “hybrid,” featuring live attendance at the Vinoy
Renaissance Hotel and digital streaming of its sessions to members who could not attend in
person. Overall attendance was near pre-pandemic levels.


Attendees included foam manufacturers, chemical suppliers, equipment makers, and other
companies supporting the industry. Discussions covered pandemic recovery, regulatory
proposals, end-user markets, and technical innovations. Particular attention was focused on
trends in the automotive markets and in challenges related to raw material supplies.
PFA also took the occasion to mark its 40 th Anniversary, a celebration postponed from last year
because of COVID-19. PFA created a video history of the association, which can be viewed at
www.pfa.org/40th-anniversary.


“Our members were very happy to be back to an in-person meeting, with the ability to network
and renew old friendships,” noted Chip Holton of NCFI Polyurethanes, PFA’s President. “I think
everyone senses the excitement of getting back to business practices that we sometimes took for
granted.”


A series of technical papers were pre-recorded and included in the meeting, with an afternoon
session dedicated to their discussion. “It was very encouraging to see the quality of this Spring’s
technical offering,” noted Bill Gollnitz of Plastomer, who moderated the Technical Session
remotely. Topics included novel silicone surfactants, Dow Chemical’s RENUVA™ foam

recycling technology, polyether polyol additives, and solid additives to increase the efficiency of
flame retardant systems.


Vasilios Dounis of Repi was recognized with the Herman Stone Technical Excellence Award, as
voted on by meeting attendees. His presentation was entitled “Non-FR Synergistic Additive can
Reduce FR Loading and Improve FPF Physical Performance.” Finishing a very close second in
voting was Melissa Kern of Momentive, who presented “Novel Silicone Surfactant With
Improved Foam Properties For Conventional Foam.”


“During the pandemic, PFA worked hard to make sure its members were provided with
information and tools needed to support their businesses, but it is refreshing to be able to get
together once again with our friends and colleagues,” said Russ Batson, PFA Executive Director.
“As we emerge from this unprecedented separation, we already see PFA members working
closely together again in strong support of the flexible polyurethane foam industry.”
Batson also recognized a new PFA member in attendance, Charter Next Generation of Milton,
WI, a manufacturer of high performance films. Two other first-time attendees, Concentrol and
Hexion, made technical presentations.


The Polyurethane Foam Association is a trade association founded in 1980 to help educate foam
users, allied industries and other stakeholders. PFA provides facts on environmental, health and
safety issues and technical information on the performance of FPF in consumer and industrial
products. FPF is used as a key comfort component in most upholstered furniture and mattress
products, along with automotive seating, carpet cushion, packaging, and numerous other
applications.


To learn more, visit www.pfa.org.

June 9, 2021

Bio Butanediol Project

Bio-BDO venture by Cargill and Helm

9 June 2021 – 0 Submitted by Andrew Warmington

Agribusiness giant Cargill and German chemical marketing and distribution firm Helm have formed a joint venture called Qore and will invest $300 million to build the first commercial-scale, renewable 1,4-butanediol (BDO) facility in the US. This will be located at Cargill’s biotechnology campus and corn refining operation in Eddyville, Iowa, and should be in operation in 2024.

Qore has licensed Genomatica’s BDO process technology and is using Cargill’s global feedstock supply and fermentation manufacturing expertise to produce at least 65,000 tonnes/year, under the brand name Qira. Helm will work with brand owners, OEMs and their suppliers to incorporate Qira into their products.

Qira is made via the fermentation of plant-based sugars and it is claimed, can reduce greenhouse gas emissions by 93% compared to the manufacture of the same chemical intermediates from fossil sources. Applications include fibres, biodegradable plastics, polyurethane coatings, sealants and artificial leathers.

https://www.specchemonline.com/bio-bdo-venture-cargill-and-helm

June 9, 2021

Bio Butanediol Project

Bio-BDO venture by Cargill and Helm

9 June 2021 – 0 Submitted by Andrew Warmington

Agribusiness giant Cargill and German chemical marketing and distribution firm Helm have formed a joint venture called Qore and will invest $300 million to build the first commercial-scale, renewable 1,4-butanediol (BDO) facility in the US. This will be located at Cargill’s biotechnology campus and corn refining operation in Eddyville, Iowa, and should be in operation in 2024.

Qore has licensed Genomatica’s BDO process technology and is using Cargill’s global feedstock supply and fermentation manufacturing expertise to produce at least 65,000 tonnes/year, under the brand name Qira. Helm will work with brand owners, OEMs and their suppliers to incorporate Qira into their products.

Qira is made via the fermentation of plant-based sugars and it is claimed, can reduce greenhouse gas emissions by 93% compared to the manufacture of the same chemical intermediates from fossil sources. Applications include fibres, biodegradable plastics, polyurethane coatings, sealants and artificial leathers.

https://www.specchemonline.com/bio-bdo-venture-cargill-and-helm