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VOLUME XXI

September 14, 2023

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5-Alarm Foam Recycling Plant Fire In Tarrant County Expected To Burn Through The Night

By Caroline VandergriffFebruary 25, 2021 at 8:46 pmFiled Under:Advanced Foam Plant, DFW News, fire, recycling plant, Richland Hillsjavascript:false

RICHLAND HILLS (CBSDFW.COM) – A five-alarm fire at a recycling plant in Tarrant County is expected to burn through the night and into Friday morning before firefighters can fully put it out.

Heavy black smoke was visible as far east as Arlington from the massive fire at Advanced Foam Recycling’s headquarters in Richland Hills on Thursday afternoon, Feb. 25.

(credit: Chopper 11)

Two employees were treated for minor injuries and another employee self-transported to a hospital.

More than 100 firefighters from at least 11 North Texas cities worked to contain the blaze on the 2500 block of Handley Ederville Road.

“We really ended up with a joint response right from the very beginning,” said Chief Russell Shelley with the Richland Hills Fire Department.

Richland Hills brought in its entire department from off-duty to help get the fire under control.

The massive effort comes after first responders dealt with a surge in calls during last week’s winter storms.

(credit: Caroline Vandergriff – CBS 11)

“It’s definitely been a struggle,” Chief Shelley said. “Our crews are tired. They’re still recovering from last week and then we have this today.”

The recycling center is right on the border of Richland Hills and Fort Worth.

Both cities have been dealing with water loss caused by either pump failure or water main breaks from the winter storms.

The water issues impacted firefighters’ flow early on.

“Between the two cities, we’ve managed to have just enough is really what it boils down to,” the chief said. “At one point, we were flowing in the neighborhood of 10,000 gallons of water a minute.”

Chief Shelley says the fire in parts of the 100,000+ sq. foot building used to store large bales of foam has been the most difficult to control.

(credit: Caroline Vandergriff – CBS 11)

Firefighters used drones to survey the scene from above.

“Those drones have thermal imaging capabilities, so we’ve been able to redirect our crews to where the hot spots in the building are,” said Shelley.

Regional workers from the Texas Commission on Environmental Quality also responded to the fire and are conducting off-site air monitoring.

The Richland Hills Fire Department has brought in some of its county partners and reached out to ATF to make sure there are enough fire investigators on scene once this fire is put out.

Since it’s such a large building, the chief says it’s going to take some time to go through everything and figure out what started the fire.

https://dfw.cbslocal.com/2021/02/25/5-alarm-foam-recycling-plant-fire-tarrant-county-texas-burn-night/

Christian Faitz

Good morning Hans. I also take the two-question option, please. So first, can you please update us on current capacity outages, namely, how your operations in Texas were affected by the freeze and how your isocyanate units globally are presently running? Second question on ag. I mean, what can happen until the summer yet if my math is right, taking the current Brazilian real rate and comparing that to the average in the second half of last year, there’s not much of a currency impact. Hence, the big FOREX from 2020 at least an H2 you should not repeat itself. So why again, are you so cautious in significantly more robust agricultural markets that we currently see. Thanks.

Hans-Ulrich Engel

Good morning Christian. This is Hans. I’ll take both of your questions. First of all on the outages, as everyone else, we were hit by the freeze in the US Gulf Coast, a number of plants that are down, number of sites that are down, some of them back up some of them in the process of coming back. And this is based on the experience with the freeze in 2018, where it came four weeks earlier, middle of January and then 2012 where it was in the first week of February. It will take based on that experience about two to three weeks that the situation there shakes out that supply chains are stabilized. You know how closely interlinked and intertwined the production network is in the US Gulf Coast. And that’s what we’re currently expecting. Other than that, no major outages in January or in February, but you asked specifically with respect to isocyanates. And yes, the isocyanates plants in Geismar were affected, but based on what I heard yesterday, are back up and running smoothly. So that’s the current situation there.

Unidentified Analyst

And then the second question really is around upstream, if you can just give us some sense of how much capacity in your opinion currently is offline in cracker products regionally that will be very helpful. Thank you so much.

Hans-Ulrich Engel

Jaideep this is Hans. Thanks for your question on the outages in the upstream area. No, I don’t have the complete overview. What I can give you is the following. C2 capacity in North America depending on where you look and which market intelligence you trust looks like currently 60% to 70% of total capacity in North America affected LGs cracker after the fire in Korea is back on stream. Eneos which had – Eneos starting with an E not an I, in Japan had a cracker outage over quite some time. They are back into the system, so predominantly at this point in time, an issue with C2 capacity there in North America. Isocyanates which we are tracking closely, I look at the MDI plant outages and the TDI plant outages there around the globe, so as to be expected after the freeze all sides and will that be capacities in North America being affected, but our understanding is that they’re coming back on stream step by step. EMEA at this point in time both for MDI and for TDI looks okay, a number of scheduled turnarounds during Q2. And in Asia Pacific, if I see that correctly, that also looks more or less okay. I am aware of the situation with ammonia were 10 of the big global plants are at this point in time affected by either turnarounds or unplanned outages again, also due to the freeze in North America. Hope that picture helps a little bit in that description and explanation helps a little bit to put things in perspective.

Tony Jones

Yes, good morning Stefie, Hans and Martin, I had a question about cracker products. So propylene looks like it’s going to be very short in the first half even before the problems in the US, maybe also Europe and Asia. Could you talk about what you think that might mean for the BASF supply chain, whether that could cause any problems? And what do you think that might mean for margins across the division? And if I could maybe just sneak in: Any update on the timing of the oil and gas IPO would be great. Thank you.

Hans-Ulrich Engel

Tony, this is Hans. Thanks for your question. On C3, what do we see currently? I could go back to what I described already with respect to ethylene. It’s a North America situation because PDHs are down, in particular the enterprise PDH. Also, due to the run rates of the refineries, there is less propylene output there. And remains to be seen how this will develop as the PDH plants come back. Other than that, I am not aware of any major issues with respect to propylene outside of the US Propylene prices obviously have increased sharply since the middle of last year, to be expected in the kind of environment that we’re finding ourselves in.

You asked a question with respect what does that mean for your downstream divisions. Here is the general answer that I can give you, which is they have to cope with higher input prices, but at the same point in time, they are enjoying a significant increase in demand, which allows them to pass on these kind of raw material price increases. Sometimes with a bit of a time delay, but overall it’s an environment where they can pass-on the price increases that they get on the raw material side. And on the – sorry, I didn’t want to skip your question on Wintershall Dea. If you think about the lead time that you have for an IPO, we’re talking here second half of the year. And second half means beginning in September.

Charlie Webb

Thank you, Stefie. Good morning Martin. Good morning Hans. Just one on MDI and TDI, the isocyanates, clearly, current spreads look pretty tight. And I guess the disruptions in Texas will keep things that way for now. I’m just wondering how you see those markets kind of moving into the latter half of the year. A peer of yours was fairly conservative in the potential normalization that we might see. So just wondering whether you share that view or whether you have a slightly different view. I’m just interested in how you’re thinking about those markets.

Hans-Ulrich Engel

Yeah. Charlie, this is Hans again. So on the isocyanates, frankly, we were positively surprised by what we saw happening in Q4 and also going into Q1, very strong business in January, very strong business in February. Our expectation is that during the course of the year we’ll see a normalization there – in the business. So I guess that’s all that I can say with respect to isocyanates where, frankly, we were surprised by the strong improvement in a very short period of time.

https://seekingalpha.com/article/4409798-basf-se-adr-basfy-ceo-martin-brudermuller-on-q4-2020-results-earnings-call-transcript?mail_subject=basfy-basf-se-adr-basfy-ceo-martin-brudermuller-on-q4-2020-results-earnings-call-transcript&utm_campaign=rta-stock-article&utm_content=link-2&utm_medium=email&utm_source=seeking_alpha

Christian Faitz

Good morning Hans. I also take the two-question option, please. So first, can you please update us on current capacity outages, namely, how your operations in Texas were affected by the freeze and how your isocyanate units globally are presently running? Second question on ag. I mean, what can happen until the summer yet if my math is right, taking the current Brazilian real rate and comparing that to the average in the second half of last year, there’s not much of a currency impact. Hence, the big FOREX from 2020 at least an H2 you should not repeat itself. So why again, are you so cautious in significantly more robust agricultural markets that we currently see. Thanks.

Hans-Ulrich Engel

Good morning Christian. This is Hans. I’ll take both of your questions. First of all on the outages, as everyone else, we were hit by the freeze in the US Gulf Coast, a number of plants that are down, number of sites that are down, some of them back up some of them in the process of coming back. And this is based on the experience with the freeze in 2018, where it came four weeks earlier, middle of January and then 2012 where it was in the first week of February. It will take based on that experience about two to three weeks that the situation there shakes out that supply chains are stabilized. You know how closely interlinked and intertwined the production network is in the US Gulf Coast. And that’s what we’re currently expecting. Other than that, no major outages in January or in February, but you asked specifically with respect to isocyanates. And yes, the isocyanates plants in Geismar were affected, but based on what I heard yesterday, are back up and running smoothly. So that’s the current situation there.

Unidentified Analyst

And then the second question really is around upstream, if you can just give us some sense of how much capacity in your opinion currently is offline in cracker products regionally that will be very helpful. Thank you so much.

Hans-Ulrich Engel

Jaideep this is Hans. Thanks for your question on the outages in the upstream area. No, I don’t have the complete overview. What I can give you is the following. C2 capacity in North America depending on where you look and which market intelligence you trust looks like currently 60% to 70% of total capacity in North America affected LGs cracker after the fire in Korea is back on stream. Eneos which had – Eneos starting with an E not an I, in Japan had a cracker outage over quite some time. They are back into the system, so predominantly at this point in time, an issue with C2 capacity there in North America. Isocyanates which we are tracking closely, I look at the MDI plant outages and the TDI plant outages there around the globe, so as to be expected after the freeze all sides and will that be capacities in North America being affected, but our understanding is that they’re coming back on stream step by step. EMEA at this point in time both for MDI and for TDI looks okay, a number of scheduled turnarounds during Q2. And in Asia Pacific, if I see that correctly, that also looks more or less okay. I am aware of the situation with ammonia were 10 of the big global plants are at this point in time affected by either turnarounds or unplanned outages again, also due to the freeze in North America. Hope that picture helps a little bit in that description and explanation helps a little bit to put things in perspective.

Tony Jones

Yes, good morning Stefie, Hans and Martin, I had a question about cracker products. So propylene looks like it’s going to be very short in the first half even before the problems in the US, maybe also Europe and Asia. Could you talk about what you think that might mean for the BASF supply chain, whether that could cause any problems? And what do you think that might mean for margins across the division? And if I could maybe just sneak in: Any update on the timing of the oil and gas IPO would be great. Thank you.

Hans-Ulrich Engel

Tony, this is Hans. Thanks for your question. On C3, what do we see currently? I could go back to what I described already with respect to ethylene. It’s a North America situation because PDHs are down, in particular the enterprise PDH. Also, due to the run rates of the refineries, there is less propylene output there. And remains to be seen how this will develop as the PDH plants come back. Other than that, I am not aware of any major issues with respect to propylene outside of the US Propylene prices obviously have increased sharply since the middle of last year, to be expected in the kind of environment that we’re finding ourselves in.

You asked a question with respect what does that mean for your downstream divisions. Here is the general answer that I can give you, which is they have to cope with higher input prices, but at the same point in time, they are enjoying a significant increase in demand, which allows them to pass on these kind of raw material price increases. Sometimes with a bit of a time delay, but overall it’s an environment where they can pass-on the price increases that they get on the raw material side. And on the – sorry, I didn’t want to skip your question on Wintershall Dea. If you think about the lead time that you have for an IPO, we’re talking here second half of the year. And second half means beginning in September.

Charlie Webb

Thank you, Stefie. Good morning Martin. Good morning Hans. Just one on MDI and TDI, the isocyanates, clearly, current spreads look pretty tight. And I guess the disruptions in Texas will keep things that way for now. I’m just wondering how you see those markets kind of moving into the latter half of the year. A peer of yours was fairly conservative in the potential normalization that we might see. So just wondering whether you share that view or whether you have a slightly different view. I’m just interested in how you’re thinking about those markets.

Hans-Ulrich Engel

Yeah. Charlie, this is Hans again. So on the isocyanates, frankly, we were positively surprised by what we saw happening in Q4 and also going into Q1, very strong business in January, very strong business in February. Our expectation is that during the course of the year we’ll see a normalization there – in the business. So I guess that’s all that I can say with respect to isocyanates where, frankly, we were surprised by the strong improvement in a very short period of time.

https://seekingalpha.com/article/4409798-basf-se-adr-basfy-ceo-martin-brudermuller-on-q4-2020-results-earnings-call-transcript?mail_subject=basfy-basf-se-adr-basfy-ceo-martin-brudermuller-on-q4-2020-results-earnings-call-transcript&utm_campaign=rta-stock-article&utm_content=link-2&utm_medium=email&utm_source=seeking_alpha

March 1, 2021

Butanediol Overview

US BDO facing perfect storm of supply constraints

Author: Antoinette Smith

2021/02/24

HOUSTON (ICIS)–Although US butanediol (BDO) plants in Louisiana and Ohio were not mechanically affected by the winter storm that idled most chemical production in the US Gulf, feedstock availability could curtail production.

No issues were reported for BASF and Ashland BDO production as a result of the arctic blast.

But the storm caused LyondellBasell to declare force majeure for feedstock propylene oxide (PO) and derivatives – including BDO – produced at its Texas site, further tightening North American supply.

In addition, the market has only recently begun to feel the effects of the late-2020 closure of the Lycra (Shandong Ruyi) BDO plant in Texas.

Ahead of Q2 contract discussions, BASF nominated price increases of 30-40 cent/lb ($661-882/tonne) for BDO and derivatives, effective 1 March or as contracts permit.

In coming weeks, BDO plants could face additional constraints as feedstock suppliers – particularly in Texas – remain offline.

Chemical plants throughout Texas and southwestern Louisiana experienced power outages, limited water supply and damaged pipes due to the freezing temperatures.

FEEDSTOCKS CURTAILED
It is yet unknown how long it will take for feedstock suppliers to return online.

BDO can be produced via several routes – using methanol, PO or maleic anhydride (MA).

Even before the winter storm shut down US Gulf refineries, feedstock propylene was in short supply, driving spot prices to near record levels.

Then, on 22 February spot polymer-grade propylene (PGP) traded at a record 125 cents/lb, compared to the previous trade of 98 cents/lb two weeks before.

Although the storm’s impact on US methanol feedstock was not yet fully established, several Texas producers remain idled.

MA production was not significantly impacted by the storm, as most plants are outside the area.

An MA producer was heard to be conducting maintenance, but this could not be widely confirmed.

OTHER REGIONS
In China, February BDO prices more than doubled from January, on tight availability and strong consumption following the Lunar New Year holiday.

In H2 January, the Chinese government urged citizens to refrain from travelling back to hometowns for the holiday, to help limit the spread of the coronavirus.

As a result, more factories operated through the holidays compared to previous years, increasing demand for raw materials.

The increased consumption and tight supply in that region make imports into the US to fill current gaps unlikely.

Europe supply is tight as well, with LyondellBasell declaring force majeure on PO and derivatives from its Rotterdam plant due to a mechanical issue.

DOWNSTREAM EFFECTS
Amid the dearth of BDO and derivatives, downstream producers are struggling to feed their plants.

Even before the storm, supply of downstream polytetrahydrofuran – produced with BDO derivative tetrahydrofuran (THF), and known as PTMEG – was insufficient to meet demand.

A government contract involving PTMEG has required precedence over contract customers, according to market sources.

At least one US downstream plant may be idled as a result of the low BDO supply, according to a buyer.

In both the US and Europe, polybutylene terephthalate (PBT) production also has been curtailed as a result of low feedstock BDO availability.

US downstream polyester polyol demand has been strong in recent months on persistent strength in residential construction.

Supply levels were tight in polyols even prior to the winter storm, amid consistently healthy demand and production and logistics issues facing key feedstock markets.

BDO is a chemical intermediate used in the production of polymers, solvents and fine chemicals.

US BDO producers include Ashland, BASF and LyondellBasell.

Focus article by Antoinette Smith

https://www.icis.com/explore/resources/news/2021/02/24/10610247/us-bdo-facing-perfect-storm-of-supply-constraints

March 1, 2021

Butanediol Overview

US BDO facing perfect storm of supply constraints

Author: Antoinette Smith

2021/02/24

HOUSTON (ICIS)–Although US butanediol (BDO) plants in Louisiana and Ohio were not mechanically affected by the winter storm that idled most chemical production in the US Gulf, feedstock availability could curtail production.

No issues were reported for BASF and Ashland BDO production as a result of the arctic blast.

But the storm caused LyondellBasell to declare force majeure for feedstock propylene oxide (PO) and derivatives – including BDO – produced at its Texas site, further tightening North American supply.

In addition, the market has only recently begun to feel the effects of the late-2020 closure of the Lycra (Shandong Ruyi) BDO plant in Texas.

Ahead of Q2 contract discussions, BASF nominated price increases of 30-40 cent/lb ($661-882/tonne) for BDO and derivatives, effective 1 March or as contracts permit.

In coming weeks, BDO plants could face additional constraints as feedstock suppliers – particularly in Texas – remain offline.

Chemical plants throughout Texas and southwestern Louisiana experienced power outages, limited water supply and damaged pipes due to the freezing temperatures.

FEEDSTOCKS CURTAILED
It is yet unknown how long it will take for feedstock suppliers to return online.

BDO can be produced via several routes – using methanol, PO or maleic anhydride (MA).

Even before the winter storm shut down US Gulf refineries, feedstock propylene was in short supply, driving spot prices to near record levels.

Then, on 22 February spot polymer-grade propylene (PGP) traded at a record 125 cents/lb, compared to the previous trade of 98 cents/lb two weeks before.

Although the storm’s impact on US methanol feedstock was not yet fully established, several Texas producers remain idled.

MA production was not significantly impacted by the storm, as most plants are outside the area.

An MA producer was heard to be conducting maintenance, but this could not be widely confirmed.

OTHER REGIONS
In China, February BDO prices more than doubled from January, on tight availability and strong consumption following the Lunar New Year holiday.

In H2 January, the Chinese government urged citizens to refrain from travelling back to hometowns for the holiday, to help limit the spread of the coronavirus.

As a result, more factories operated through the holidays compared to previous years, increasing demand for raw materials.

The increased consumption and tight supply in that region make imports into the US to fill current gaps unlikely.

Europe supply is tight as well, with LyondellBasell declaring force majeure on PO and derivatives from its Rotterdam plant due to a mechanical issue.

DOWNSTREAM EFFECTS
Amid the dearth of BDO and derivatives, downstream producers are struggling to feed their plants.

Even before the storm, supply of downstream polytetrahydrofuran – produced with BDO derivative tetrahydrofuran (THF), and known as PTMEG – was insufficient to meet demand.

A government contract involving PTMEG has required precedence over contract customers, according to market sources.

At least one US downstream plant may be idled as a result of the low BDO supply, according to a buyer.

In both the US and Europe, polybutylene terephthalate (PBT) production also has been curtailed as a result of low feedstock BDO availability.

US downstream polyester polyol demand has been strong in recent months on persistent strength in residential construction.

Supply levels were tight in polyols even prior to the winter storm, amid consistently healthy demand and production and logistics issues facing key feedstock markets.

BDO is a chemical intermediate used in the production of polymers, solvents and fine chemicals.

US BDO producers include Ashland, BASF and LyondellBasell.

Focus article by Antoinette Smith

https://www.icis.com/explore/resources/news/2021/02/24/10610247/us-bdo-facing-perfect-storm-of-supply-constraints