The Urethane Blog

Everchem Updates

VOLUME XXI

September 14, 2023

Everchem’s Closers Only Club

Everchem’s exclusive Closers Only Club is reserved for only the highest caliber brass-baller salesmen in the chemical industry. Watch the hype video and be introduced to the top of the league: read more

November 27, 2019

TPC Explosion

Evacuations ordered after plant explosion in southeastern Texas

The explosion from the Port Neches plant, which produces chemical and petroleum-based products, blew out windows on homes several miles away.
By Phil Helsel, Colin Sheeley, Suzanne Ciechalski, Shamar Walters and Ben Kesslen

Residents were ordered to evacuate near a southeast Texas refinery after a chemical explosion set off a major fire early Wednesday, injuring workers and shaking homes several miles away, officials said.

A blast just after 1 a.m. ignited the blaze, which moved rapidly throughout the plant in the community of Port Neches, about 90 miles east of Houston, Jefferson County Sheriff’s Office Capt. Crystal Holmes said.

Three workers at the site were injured and are being treated, according to TPC Group, which owns the refinery and provides a range of products to chemical and petroleum-based companies, according to its website.

Jefferson County Judge Jeff Branick said one of the workers was transported by air to Houston with serious burns. A second worker was treated for a broken arm, and the third has already been released.

“We are very, very thankful that, from preliminary reports, there are no fatalities,” Branick said, adding that water canons deployed at the blast site suppressed the flames significantly.

TPC said it had accounted for all of its workers on site and that they had been evacuated. On its website, the company said it employs more than 175 full-time employees and 50 contractors.

“The event is ongoing, but will be brought under control as quickly and safely as possible,” it said in a statement early Wednesday.

Neighbors within a half-mile of the plant were being evacuated. The explosion in Port Neches, with a population of about 13,000, blew out windows on homes several miles away, The Associated Press reported.

Residents began making initial reports of the blast on social media at about 1:20 a.m.

Shawn Dunlap, who lives in Nederland, which is next to Port Neches, told NBC News that there were two explosions, and his friend’s apartment door was blown open and windows were shattered.

“It shook our house twice,” Dunlap said. “It was just like a bomb going off.”

William Joshua Hranicky, 20, of Port Neches, said that he told his brother goodnight and looked out the back window and “saw just orange.”

He said he told his brothers to run as the back doors blew open from the blast.

Macy Malin, 22, who was staying with a friend down the street from the site said the explosion woke her up. Her friend’s family, she said, were yelling and she realized that their home had been severely damaged.

“Their doors were blown open … doorknobs themselves were shot across rooms,” she said.

Malin then hurried home to Mauriceville, Texas, about 34 miles from the explosion, where she said her father was even woken up by the blast.

To drive home, she said, she had to travel in heavy traffic past the plant and was worried about what would happen if there was another explosion.

“We didn’t know what had exploded and what gasses were in the air,” she said. “I’ve never seen the traffic like that ever.”

The refinery had butadiene, one of the constituent ingredients in synthetic rubbers, Branick said, as well as C4, a petrochemical raw material. Branick said the South East Texas Regional Planning Commission is monitoring the air and environmental officials arrived on site.

Omar Hamza, a 22-year-old student at Lamar University in Beaumont, Texas, was at his family’s home in Port Neches with his 19-year-old brother when the explosion happened.

“I was packing my bag in the living room and I heard this pretty loud boom and I looked out and, right after, I saw this really bright flash of light coming towards the window and then everything just kind of exploded,” he said.

“I grabbed my brother and we just kind of got down and waited for all the glass and stuff to stop falling,” Hamza added.

He said he called the police who advised him to stay inside the house, but that he and his brother decided to leave.

“We waited for a little bit and we kind of looked outside and everyone was running around and freaking out,” he said. “So we just grabbed the important stuff we needed — I left a note on the door and we left.”

Branick, who lives less than a mile away from the explosion site, said his wife thought someone was shooting at their home when she heard the blast.

“I ran out with my pistol,” the judge said, before he realized it was a refinery explosion.

Texas has been the site of other major explosions, including a 2013 fertilizer plant blast in the rural town of West that killed 15 people and wiped out hundreds of homes.

https://www.nbcnews.com/news/us-news/explosion-reported-near-plant-southeastern-texas-n1092396

November 25, 2019

European Monomer Update

Firmer naphtha could stall falling European ethylene, propylene spot prices

Author: Nel Weddle

2019/11/22

LONDON (ICIS)–A month-on-month increase in feedstock naphtha values might help stave off any further declines in European ethylene and propylene spot prices, but cracker operators might curtail operating rates due to persistent market softness.

“Considering the [spot] discounts and the increase in naphtha, we are close to break-even point,” a source said.

Another said: “Firm naphtha and lack of support from the by-products would certainly put a cap on what some cracker operators can offer.”

Spot prices for both ethylene and propylene have been under downwards pressure in Europe for some time due to an oversupply driven by soft demand and weak global markets.

Double-digit percentage discounts against the prevailing contract reference price persist for both and deeper discounts are being talked although much will depend on the outcome of the December contract reference price negotiations that will start next week.

ICIS Editorial Chart goes here
These bearish pressures have become more pronounced in November as crackers have come back online following planned maintenance and demand has slowed further as inventory concerns take precedence at year-end.

LACKLUSTRE DEMAND
No improvement in demand is likely before the new year but, on paper at least, supply is expected to grow as planned turnarounds will be finally complete for 2019 and the unplanned issues should also have been resolved.

However, sources said these unplanned issues, if ongoing, would not make too much of a difference in December anyway.

All sources canvassed this week – producers and consumers – anticipate some reductions in cracker operating rates next month but said firm decisions have yet to be made; they are waiting to have cracker restarts confirmed.

“If things don’t improve there will be structural reductions to limit the damage,” a third source said.

Cracker margins have been on a downward trend since early August.

 

 

 

 

 

 

 


In previous years, producers had been able to manage year-end cracker balances usually through a raft of ethylene exports mainly to Asia, but prices there are such that the free on board (FOB) Europe netback would be too low – lower than is currently talked for domestic activities – to contemplate at this time.

The second source said it would expect to see some “significant trim next month, especially since export is not an option either.”

Some propylene export has already been fixed through October and November to help address the length in that market, particularly in chemical grade propylene (CGP), but it is not clear whether there will be more.

Market players are watching the situation very carefully.

“It’s going to be interesting to see what happens in the next two weeks,” a fourth source said.

Focus article by Nel Weddle

https://www.icis.com/explore/resources/news/2019/11/22/10447338/firmer-naphtha-could-stall-falling-european-ethylene-propylene-spot-prices?cmpid=SOC%7CRSS%7Ctwitter%7CFreeChemNewsFeed

November 25, 2019

European Monomer Update

Firmer naphtha could stall falling European ethylene, propylene spot prices

Author: Nel Weddle

2019/11/22

LONDON (ICIS)–A month-on-month increase in feedstock naphtha values might help stave off any further declines in European ethylene and propylene spot prices, but cracker operators might curtail operating rates due to persistent market softness.

“Considering the [spot] discounts and the increase in naphtha, we are close to break-even point,” a source said.

Another said: “Firm naphtha and lack of support from the by-products would certainly put a cap on what some cracker operators can offer.”

Spot prices for both ethylene and propylene have been under downwards pressure in Europe for some time due to an oversupply driven by soft demand and weak global markets.

Double-digit percentage discounts against the prevailing contract reference price persist for both and deeper discounts are being talked although much will depend on the outcome of the December contract reference price negotiations that will start next week.

ICIS Editorial Chart goes here
These bearish pressures have become more pronounced in November as crackers have come back online following planned maintenance and demand has slowed further as inventory concerns take precedence at year-end.

LACKLUSTRE DEMAND
No improvement in demand is likely before the new year but, on paper at least, supply is expected to grow as planned turnarounds will be finally complete for 2019 and the unplanned issues should also have been resolved.

However, sources said these unplanned issues, if ongoing, would not make too much of a difference in December anyway.

All sources canvassed this week – producers and consumers – anticipate some reductions in cracker operating rates next month but said firm decisions have yet to be made; they are waiting to have cracker restarts confirmed.

“If things don’t improve there will be structural reductions to limit the damage,” a third source said.

Cracker margins have been on a downward trend since early August.

 

 

 

 

 

 

 


In previous years, producers had been able to manage year-end cracker balances usually through a raft of ethylene exports mainly to Asia, but prices there are such that the free on board (FOB) Europe netback would be too low – lower than is currently talked for domestic activities – to contemplate at this time.

The second source said it would expect to see some “significant trim next month, especially since export is not an option either.”

Some propylene export has already been fixed through October and November to help address the length in that market, particularly in chemical grade propylene (CGP), but it is not clear whether there will be more.

Market players are watching the situation very carefully.

“It’s going to be interesting to see what happens in the next two weeks,” a fourth source said.

Focus article by Nel Weddle

https://www.icis.com/explore/resources/news/2019/11/22/10447338/firmer-naphtha-could-stall-falling-european-ethylene-propylene-spot-prices?cmpid=SOC%7CRSS%7Ctwitter%7CFreeChemNewsFeed

November 25, 2019

PFA Fall Meeting Highlights

FOR IMMEDIATE RELEASE

Polyurethane Foam Association Fall Meeting Provides Forum For
Issues Discussion, Technical Advances

Jake Barnhardt Inducted Into The Flexible Polyurethane Foam Hall Of Fame

LOUISVILLE, KY (November 19, 2019)—The Polyurethane Foam
Association (PFA) recently concluded its fall meeting, which
spotlighted key regulatory issues and new technical developments.
PFA’s two-day meeting in early November was attended by more than
150 executives from foam manufacturers, chemical suppliers, and other
companies supporting the industry. Attendees saw presentations on
key industry issues including recycling, flammability, and regulatory
developments.

Keynote speaker, Dr. Sharon Kerrick of the University of Louisville
Business School, shared insights on how established companies in
mature industries continue to innovate. She was joined by executives
fromby Yum! Brands and Brown-Forman, both of which are
headquartered in Louisville.

In addition, a Technical Program featured presentations on innovations
and best practices on topics ranging from bismuth catalysts, additives to
minimize compression set, pour line technologies, plant security, and a
recent CertiPUR ® evaluation of VOC emissions from foam in Europe.
Jane Kniss of Evonik won the Herman Stone Technical Excellence
Award, as her technical presentation was voted best by those attending
the Technical Program. “The quality of the technical presentations was
exceptional this year,” noted Bill Gollnitz, Past President of PFA and
Moderator for the Technical Program. “Congratulations to Jane for
standing out in a prestigious field.”

Copies of the technical proceedings are included in registration fees for all attendees, and will
soon be made available for order at www.pfa.org.)

PFA also recognized three individuals for outstanding accomplishments in the flexible
polyurethane foam industry.  Van Delk of Dow Chemical and Tom Robitaille of Lonza were honored with Lifetime
Achievement Awards, while Jacob “Jake” Barnhardt, Jr., longtime President of NCFI
Polyurethanes, was inducted into the Flexible Polyurethane Foam Hall of Fame.

 

 

 

 

 

 

 

Barnhardt

Barnhardt began his more than 50-year career in the industry in 1964, when he became part of
the management team of the newly-formed North Carolina Foam Industries, now NCFI
Polyurethanes. NCFI perfected the “one shot” flexible foam manufacturing process that is the
industry standard today, and expanded its business to include technologies that found their way
into far-flung applications including the Space Shuttle. Barnhardt was at the first meeting that led
to the creation of PFA, and was a long-time supporter of the organization.

 

 

 

 

 

 

 

 

Robitaille

Robitaille’s 36-year career in the flexible polyurethane
foam industry included numerous technical achievements, including patents in the application of
lasers and for novel uses of antimicrobial compounds for commercial and industrial use. Many of
his applications can be found in common household items and footwear.

 

 

 

 

 

 

 

 

Delk

Delk spent more than 33 years at Dow, working as a Technical Service Manager. He was widely
recognized among Dow customers for his technical expertise among Dow customers, and as a
teacher and a mentor within the company.

“PFA is focused not only on the future, but it also recognizes the contributions of people who
have led the industry to where it is today,” said Chip Holton of NCFI Polyurethanes, PFA’s
President.

The Polyurethane Foam Association is a trade association founded in 1980 to help educate foam
users, allied industries and other stakeholders. PFA provides facts on environmental, health and
safety issues and technical information on the performance of FPF in consumer and industrial
products. FPF is used as a key comfort component in most upholstered furniture and mattress
products, along with automotive seating, carpet cushion, packaging, and numerous other
applications.

 

www.pfa.org

November 25, 2019

PFA Fall Meeting Highlights

FOR IMMEDIATE RELEASE

Polyurethane Foam Association Fall Meeting Provides Forum For
Issues Discussion, Technical Advances

Jake Barnhardt Inducted Into The Flexible Polyurethane Foam Hall Of Fame

LOUISVILLE, KY (November 19, 2019)—The Polyurethane Foam
Association (PFA) recently concluded its fall meeting, which
spotlighted key regulatory issues and new technical developments.
PFA’s two-day meeting in early November was attended by more than
150 executives from foam manufacturers, chemical suppliers, and other
companies supporting the industry. Attendees saw presentations on
key industry issues including recycling, flammability, and regulatory
developments.

Keynote speaker, Dr. Sharon Kerrick of the University of Louisville
Business School, shared insights on how established companies in
mature industries continue to innovate. She was joined by executives
fromby Yum! Brands and Brown-Forman, both of which are
headquartered in Louisville.

In addition, a Technical Program featured presentations on innovations
and best practices on topics ranging from bismuth catalysts, additives to
minimize compression set, pour line technologies, plant security, and a
recent CertiPUR ® evaluation of VOC emissions from foam in Europe.
Jane Kniss of Evonik won the Herman Stone Technical Excellence
Award, as her technical presentation was voted best by those attending
the Technical Program. “The quality of the technical presentations was
exceptional this year,” noted Bill Gollnitz, Past President of PFA and
Moderator for the Technical Program. “Congratulations to Jane for
standing out in a prestigious field.”

Copies of the technical proceedings are included in registration fees for all attendees, and will
soon be made available for order at www.pfa.org.)

PFA also recognized three individuals for outstanding accomplishments in the flexible
polyurethane foam industry.  Van Delk of Dow Chemical and Tom Robitaille of Lonza were honored with Lifetime
Achievement Awards, while Jacob “Jake” Barnhardt, Jr., longtime President of NCFI
Polyurethanes, was inducted into the Flexible Polyurethane Foam Hall of Fame.

 

 

 

 

 

 

 

Barnhardt

Barnhardt began his more than 50-year career in the industry in 1964, when he became part of
the management team of the newly-formed North Carolina Foam Industries, now NCFI
Polyurethanes. NCFI perfected the “one shot” flexible foam manufacturing process that is the
industry standard today, and expanded its business to include technologies that found their way
into far-flung applications including the Space Shuttle. Barnhardt was at the first meeting that led
to the creation of PFA, and was a long-time supporter of the organization.

 

 

 

 

 

 

 

 

Robitaille

Robitaille’s 36-year career in the flexible polyurethane
foam industry included numerous technical achievements, including patents in the application of
lasers and for novel uses of antimicrobial compounds for commercial and industrial use. Many of
his applications can be found in common household items and footwear.

 

 

 

 

 

 

 

 

Delk

Delk spent more than 33 years at Dow, working as a Technical Service Manager. He was widely
recognized among Dow customers for his technical expertise among Dow customers, and as a
teacher and a mentor within the company.

“PFA is focused not only on the future, but it also recognizes the contributions of people who
have led the industry to where it is today,” said Chip Holton of NCFI Polyurethanes, PFA’s
President.

The Polyurethane Foam Association is a trade association founded in 1980 to help educate foam
users, allied industries and other stakeholders. PFA provides facts on environmental, health and
safety issues and technical information on the performance of FPF in consumer and industrial
products. FPF is used as a key comfort component in most upholstered furniture and mattress
products, along with automotive seating, carpet cushion, packaging, and numerous other
applications.

 

www.pfa.org